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JEE Advanced 2020 Paper 2 · Chemistry · d- and f-Block Elements and Metallurgy · medium

Copper is extracted from 1.00 tonne of an ore containing 55.0% by mass of chalcopyrite, CuFeS2, by roasting, smelting and bessemerisation. Assume…

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Copper is extracted from 1.001.00 tonne of an ore containing 55.0%55.0\% by mass of chalcopyrite, CuFeS2\mathrm{CuFeS_2}, by roasting, smelting and bessemerisation. Assume that 90.0%90.0\% of the chalcopyrite is processed and that all of its sulfur is eventually released as SO2\mathrm{SO_2} (including the sulfur of the iron(II) sulfide that is converted to iron(II) silicate slag). Taking Cu=63.55\mathrm{Cu}=63.55, Fe=55.85\mathrm{Fe}=55.85, S=32.06\mathrm{S}=32.06 and O=16.00\mathrm{O}=16.00, the mass of SO2\mathrm{SO_2} produced, in kg, is ______. (Give the answer correct to two decimal places.)
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Answer: 345.57

The chalcopyrite present is 0.550×1000 kg=550 kg0.550\times1000\ \mathrm{kg}=550\ \mathrm{kg}. Its molar mass is 63.55+55.85+2(32.06)=183.52 g mol−163.55+55.85+2(32.06)=183.52\ \mathrm{g\,mol^{-1}}, so 550×103/183.52=2996.9 mol550\times10^{3}/183.52=2996.9\ \mathrm{mol}. The processed amount is 0.900×2996.9=2697.3 mol0.900\times2996.9=2697.3\ \mathrm{mol}. In the sequence 2CuFeS2+O2→Cu2S+2FeS+SO2\mathrm{2CuFeS_2+O_2\to Cu_2S+2FeS+SO_2}, then 2FeS+3O2→2FeO+2SO2\mathrm{2FeS+3O_2\to2FeO+2SO_2} with FeO+SiO2→FeSiO3\mathrm{FeO+SiO_2\to FeSiO_3}, and then 2Cu2S+3O2→2Cu2O+2SO2\mathrm{2Cu_2S+3O_2\to2Cu_2O+2SO_2} followed by Cu2S+2Cu2O→6Cu+SO2\mathrm{Cu_2S+2Cu_2O\to6Cu+SO_2}, all the sulfur leaves as SO2\mathrm{SO_2}. Each CuFeS2\mathrm{CuFeS_2} has 22 S, so it gives 22 SO2\mathrm{SO_2}. Moles of SO2=2×2697.3=5394.6\mathrm{SO_2}=2\times2697.3=5394.6. With M(SO2)=64.06M(\mathrm{SO_2})=64.06 the mass is 5394.6×64.06=345,572 g=345.57 kg5394.6\times64.06=345{,}572\ \mathrm{g}=345.57\ \mathrm{kg}. As a cross-check, the copper recovered would be 2697.3×63.55=171.4 kg2697.3\times63.55=171.4\ \mathrm{kg}, while the sulfur dioxide mass is almost exactly twice that, because each copper atom is accompanied by two sulfur atoms and sulfur dioxide has a mass of 64.0664.06 against 63.5563.55 for copper.
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